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The skip is used for filling the moulds and its capacity can be designed in acordance to the requirements of the client. It has autonomous power supply and hydraullic opening and closing of its discharge gate.
Automatic machine for pouring the concrete uniformly along the tilting tables and other equipment in a quick and efficient process with the highest quality control. The machine features automatic adjustment in order to take into acount door and window spaces. All the process is finished with maximum time and labour efficiency. All the movements are controlled by one worker with touchscreen unit.
The equipment for transporting and pouring concrete
Self-Propelled Machine-Parking Brake System-Cooling of the hydraulic system by radiator
Direction: Hydraulic, frontal.
Weight: Approximately 20,943 lbs, depending on models
Hopper capacity: 3 cubic meter
Maximum angle of endless conveyor: 18º to the vertical
Maximum displacement speed: 10 km/h
Maximum displacement slope: 5º
Engine power: Diesel 70 kw
Rotation: 180º for 120S and 360º for 120
Temperature range: -20 ºC ≤T ≤ 45 ºC
The equipment for transporting and pouring concrete
As early as in the design phase, our technical department develops the machinery taking into account the optimum logistical solution ensuring a safe transport but at the same time searching for cost savings in transport and installation costs. Depending on this analysis the machinery is sent by standard containers, “open top” containers, or directly placed at the ship or any other valid alternative. At the moment of looking for the best supply route we use outside logistical experts who know our products and have contrasted experience in sending heavy and large machinery. Prior to its packing and preparation for transport, all machinery is tested at our facilities and can be inspected by the client ensuring that it fulfils all the previously agreed specifications.
All equipment is delivered to our clients and installed ready for use. Moldtech will provide to the client with sufficient anticipation the requirements the factory should fulfil in order to have a successful installation. Moldtech can also provide assessment about factory lay-out.
All installations are carried out by our own qualified workers starting with levelling the machinery supports up to test production filling the moulds with concrete. We also can assist our clients on subjects like selection of prime materials, ironwork etc. Also we will instruct clients’ personnel on how to perform maintenance. The equipment is formally received by our client once installation has fully been concluded and test production proves that production can take place achieving the desired standards.
All our personnel in charge of installation will act in accordance to a work safety plan, will have all the corresponding required documentation and will be outfitted with the necessary safety equipment.
Thanks to the accumulated experience of over 30 years in the industry, Moldtech is able to offer additional services in the area of technical advice. This technical assistance can cover a variety of areas such as:
Our assistance can start at the preliminary phase of a setting up a precast factory and accompany the client throughout the whole process towards starting up production. In order to assure the quality of our services we apply the latest engineering technologies and also form strategic cooperation alliances with outside specialists.
At MOLDTECH we take special care in training our engineers, installers and technicians. Most of them have a long time experience in the industry. They are well prepared for their tasks and will ensure all equipment will work in accordance to its expected performance. The robust design of our equipment combined with proven technology, guarantees low maintenance costs and a minimum of working hours lost due to production interruptions.
Moldtech designs and develops its products by its own team of highly qualified engineers and using the latest software tools in CAD/CAM/CAE for:
Turn key projects
To set up a total new factory for precast concrete elements is a complicated task as many factors interact and all have to be well coordinated in order to ensure an optimum final result. This implies sourcing of different suppliers, design of factory lay-out, control of construction timetable, costs and quality to name a few. At MOLDTECH, in cooperation with partners, we can provide you a global solution which include:
Nowadays, safety and security systems on machinery is one of the most important issues to consider when developing and designing the mentioned machine. At Moldtech we give absolute priority to designing our products with the most suitable ergonomics aspects for all those workers who will have to carry out their daily functions with the machine, as well as to install on it all necessary devices which guarantee their safety while working with our machine. Our safety & health department is in charge of incorporating all required elements, such as protections, railings and the appropriate signals to the design process. Concerning the electrical, mechanical and all hydraulic elements installed in our machines, Moldtech products are equipped following the specific regulations in the country where the machine will be used, and in compliance with the strictest standards worldwide. Another very important aspect to consider is the installation of anchoring elements on the machine for its unloading and placing it on the final working position at client’s facilities. Furthermore, Moldtech also requires to customer the correct foundations for the equipment to be installed, as well as a working planning to carry out all jobs in an efficient way. The current massive competitiveness in the market, the intense and aggressive sales and marketing proposals, and local manufacturers copying some equipment, forces us to be more creative every single day by developing new and innovative solutions for our products. But we never forget that the security must be the most important aspect, and at Moldtech it is our main concern.
At Moldtech we provide our own designers, specific printers and special identification and safety professional software and database, which allows us to design and customize our own exclusive labels, signals and tags. These mentioned labels and signals are later installed in our pre-stressing equipment, our tilting tables and in many other moulds and products. Likewise, our complete manuals which are also supplied with the machine, provide to the customer a detailed analysis of all the components used in the machine, the potential necessary spare parts for the correct maintenance of the machine, and the appropriate certificates.
Moldtech has developed its own management system around the principles and practices set out in the UNE-EN ISO 12100 norm. These standards provide the structure and the guide to take the correct decisions concerning design, production, commissioning, and the marketing of the products, for manufacturing machines with the necessary safety conditions for its intended use during all their life cycle. The application of these principles requires of an important investment in a multidisciplinary human team with a great knowledge of the use of these machines, the concrete production processes, accidents and health-related stories, all techniques and technologies available in each moment, as well as the legal framework in which each machine will be used.
At Moldtech we have a blasting chamber and, we could also provide different painting application systems which allow us to certify the protection against corrosion. It also gives us the chance of guaranteeing a specified durability of the painting in accordance with the UNE-EN ISO 12944-5: 2020 norm.
In Moldtech we are always looking for our customers satisfaction, and we try to anticipate to the upcoming technological changes by allocating all the necessary resources to get new designs of our own equipment with the same uses and benefits than the previous one, but increasing the safety systems on it and decreasing the potential security risks of the machine. We have the aim of preventing any kind of damage working with our products, therefore Moldtech incorporates different security systems which guarantee the maximum safety at the workplace. These different security system solutions we have just mentioned in Moldtech products include:
The Quality Control Department of Moldtech, which is the responsible of the safety engineering aspects in our products, processes the risks maps or the safety signals layout. These maps or layouts facilitate the fast identification of residual risks in our machinery. In order to make easier the maintenance of these safety signals, Moldtech includes the mentioned layout in the instructions and maintenance books supplied with the machine.
© 2010 – 2020 German Technology Partners GmbH | Imprint | Data Protection